2019年1月8日星期二
Carbon Fiber Reinforced Thermoplastic Compounds for High Temperature Applications
Products are available in high temperature resin systems with carbon fiber reinforcement loadings from 20-40% to provide performance options that meet a broad range of requirements for demanding applications in energy, industrial, aerospace, automotive, and medical markets that previously required aluminum, zinc, and magnesium metals.
Manufactured using advanced compounding techniques that maximize fiber integrity; Ultra Performance Structural Compounds from JW Company achieve strength and stiffness properties that are higher than previously available products. Combining the higher mechanical properties and lower densities of carbon fiber with the excellent thermal and chemical resistance provided by using high temperature resin systems allows these injection moldable thermoplastic materials to close the performance gap between plastics and metals.Global custom engineered thermoplastics compounder JW Company has elevated the mechanical properties of its industry-leading portfolio of high temperature structural products to include new “ultra performance” compounds based on carbon fiber reinforced PEEK, PPA, PPS, and PEI resin systems to create the highest performing thermoplastic products available.
Injection moldable materials with this kind of performance are groundbreaking in their ability to open up new opportunities for using thermoplastics. We achieved this elevated performance by drawing upon JW Company’s knowledge and expertise in compounding high temperature polymers and fiber reinforcements to engineer a platform of products that raise the capabilities of thermoplastic compounds to new levels.
With higher strength and stiffness values along with improved impact and fatigue resistance, these materials provide across the board performance improvements that will give product designers added confidence when specifying Ultra Performance Structural Compounds to replace traditional materials.These high temperature polymers combine excellent chemical resistance with very high strength and stiffness making them the premier choice for energy exploration, industrial fluid handling, and other applications that are exposed to harsh service environments.
In addition to structural characteristics, JW Company can incorporate other capabilities during compounding, such as wear and friction resistance at high pressure/velocity ratios without needing external lubricants. PEEK, PEI, and PPS materials are inherently flame retardant and often chosen for their low burning toxicity, but flame retardants can also be added to PPA to increase product safety.
Ultra Performance Structural Compounds and all other products from JW Company are available and supported from design through finished part production.Jingwei molding has more than 15 years experience in plastic injection molding and mold making. Any questions,please feel free to contact us via info@jweimolding.com or visit us at :jweimolding.com
Manufactured using advanced compounding techniques that maximize fiber integrity; Ultra Performance Structural Compounds from JW Company achieve strength and stiffness properties that are higher than previously available products. Combining the higher mechanical properties and lower densities of carbon fiber with the excellent thermal and chemical resistance provided by using high temperature resin systems allows these injection moldable thermoplastic materials to close the performance gap between plastics and metals.Global custom engineered thermoplastics compounder JW Company has elevated the mechanical properties of its industry-leading portfolio of high temperature structural products to include new “ultra performance” compounds based on carbon fiber reinforced PEEK, PPA, PPS, and PEI resin systems to create the highest performing thermoplastic products available.
Injection moldable materials with this kind of performance are groundbreaking in their ability to open up new opportunities for using thermoplastics. We achieved this elevated performance by drawing upon JW Company’s knowledge and expertise in compounding high temperature polymers and fiber reinforcements to engineer a platform of products that raise the capabilities of thermoplastic compounds to new levels.
With higher strength and stiffness values along with improved impact and fatigue resistance, these materials provide across the board performance improvements that will give product designers added confidence when specifying Ultra Performance Structural Compounds to replace traditional materials.These high temperature polymers combine excellent chemical resistance with very high strength and stiffness making them the premier choice for energy exploration, industrial fluid handling, and other applications that are exposed to harsh service environments.
In addition to structural characteristics, JW Company can incorporate other capabilities during compounding, such as wear and friction resistance at high pressure/velocity ratios without needing external lubricants. PEEK, PEI, and PPS materials are inherently flame retardant and often chosen for their low burning toxicity, but flame retardants can also be added to PPA to increase product safety.
Ultra Performance Structural Compounds and all other products from JW Company are available and supported from design through finished part production.Jingwei molding has more than 15 years experience in plastic injection molding and mold making. Any questions,please feel free to contact us via info@jweimolding.com or visit us at :jweimolding.com
2018年12月20日星期四
Plastic Injection Molded Parts design for Many Modern Industries
Plastic part design is important for many modern
industries today. Today’s heavily technological society has made some aspects of plastic part design more challenging in certain respects.
For one thing, the market changes very rapidly in a highly technological society like this one. This means that goods of all kinds need to be produced quickly and channeled into the marketplace rapidly. As such, the professionals involved with the design stage of all products will have to work even more efficiently and quickly. While speed and efficiency have always been valued in the world of manufacturing, the market changes quickly enough these days that many of these traits are even more important now.
The modern world of information technology has obviously increased the demand for many plastic parts as well. When people look at their laptops, smartphones, and other devices, they should consider the amount of plastic that went into making them in the first place. A typical smartphone handset will be made from a wide range of materials, but about 40% of it will be plastic.
It’s true that in a heavily technological society, the market moves quickly in general. However, this effect is particularly pronounced with regards to smartphones and similar devices. People will want to upgrade their devices very frequently these days. There’s a lot of pressure on most companies to produce new and advanced devices constantly.
This means that designers and other people involved in the manufacturing process will have to work quickly and constantly come up with new and creative ideas. The design of the individual plastic parts that people will encounter when looking at their devices will also vary, even if those plastic parts look relatively similar.
The fact that the specific plastic parts will only partly vary from one device to another actually makes the design process more difficult in some ways.
Making these parts both unique and effective requires very careful engineering.
The aesthetics of many modern plastic parts will also be important. People spend so much time handling their devices that they absolutely want them to look nice. They want devices that are made with smooth plastic parts that will be easy to handle for long periods of time during the day.
However, people seem to have the same standards for plastic parts all throughout many modern industries. When people compare modern plastic products with historical plastic products, it seems that many of the modern versions really have been created with a particularly high degree of care.
The tools used in plastic injection molding have certainly improved over the course of the last several decades. As such, it’s actually possible to create much more intricate and appealing designs in the modern world.
Modern plastic injection molding firms will have access to these modern tools, and they can use them to create excellent plastic parts that were designed according to a very exacting set of standards. Plastic parts are used everywhere today. It’s essential to work with plastic injection molding firms in order to receive a high-quality plastic part design since all of these trends won’t change any time soon.
Jingwei molding has more than 15 years experience in plastic injection molding and mold making. Your High Volume, Custom Plastic Parts Injection Molding Specialist.Any questions,please feel free to contact us via info@jweimolding.com or visit us at :jweimolding.com
industries today. Today’s heavily technological society has made some aspects of plastic part design more challenging in certain respects.For one thing, the market changes very rapidly in a highly technological society like this one. This means that goods of all kinds need to be produced quickly and channeled into the marketplace rapidly. As such, the professionals involved with the design stage of all products will have to work even more efficiently and quickly. While speed and efficiency have always been valued in the world of manufacturing, the market changes quickly enough these days that many of these traits are even more important now.
The modern world of information technology has obviously increased the demand for many plastic parts as well. When people look at their laptops, smartphones, and other devices, they should consider the amount of plastic that went into making them in the first place. A typical smartphone handset will be made from a wide range of materials, but about 40% of it will be plastic.
It’s true that in a heavily technological society, the market moves quickly in general. However, this effect is particularly pronounced with regards to smartphones and similar devices. People will want to upgrade their devices very frequently these days. There’s a lot of pressure on most companies to produce new and advanced devices constantly.
This means that designers and other people involved in the manufacturing process will have to work quickly and constantly come up with new and creative ideas. The design of the individual plastic parts that people will encounter when looking at their devices will also vary, even if those plastic parts look relatively similar.
The fact that the specific plastic parts will only partly vary from one device to another actually makes the design process more difficult in some ways.
Making these parts both unique and effective requires very careful engineering.
The aesthetics of many modern plastic parts will also be important. People spend so much time handling their devices that they absolutely want them to look nice. They want devices that are made with smooth plastic parts that will be easy to handle for long periods of time during the day.
However, people seem to have the same standards for plastic parts all throughout many modern industries. When people compare modern plastic products with historical plastic products, it seems that many of the modern versions really have been created with a particularly high degree of care.
The tools used in plastic injection molding have certainly improved over the course of the last several decades. As such, it’s actually possible to create much more intricate and appealing designs in the modern world.
Modern plastic injection molding firms will have access to these modern tools, and they can use them to create excellent plastic parts that were designed according to a very exacting set of standards. Plastic parts are used everywhere today. It’s essential to work with plastic injection molding firms in order to receive a high-quality plastic part design since all of these trends won’t change any time soon.
Jingwei molding has more than 15 years experience in plastic injection molding and mold making. Your High Volume, Custom Plastic Parts Injection Molding Specialist.Any questions,please feel free to contact us via info@jweimolding.com or visit us at :jweimolding.com
2018年12月6日星期四
What are some advantages of using plastic over metals?
Going back as far as the 50s, plastic part manufacturing has become increasingly common. It has even, in some cases, exceeded metal manufacturing. However,
even now, over half a century later, many manufacturers are still not really aware of the benefits of choosing plastic parts that they can’t get from using
metal parts.
Plastic isn’t only extremely durable and extremely reliable; it is also far cheaper than metal. It can save you quite a lot of money in construction costs.
This is due to the far lower cost of making plastic parts in comparison to metal ones. If you want to know more about the benefits of choosing plastic parts
over metal ones then you are in the right place to find out. The following five reasons are some of the best justifications for choosing plastic parts over
those built out of metal.
1. Plastic can be Recycled
Another benefit of choosing plastic is that it can be recycled. Most other materials that can be used to make parts are either impossible or far too
expensive to realistically recycle. This gives plastic a unique advantage, as it means that when your plastic parts are no longer needed, they can simply be
recycled into something else; unlike most other materials, which you will be forced to throw away since they are either impossible or too expensive to
recycle. Because you probably also have plastic materials on hand already, this can save you in material costs. Thus, your existing materials can be recycled
into new parts. Not only that, but it can also cut down on how long it takes you to get new materials.
2. Plastic Has a Longer Lifespan
Plastic is also a good deal more durable than metal or any other kind of material, and will be subjected to much less wear and tear than what would be
experienced with the use of other materials. Not only will your plastic parts be able to last for years and years which will allow you to avoid having to
make time-consuming and expensive replacements and repairs since the long-lasting nature of the parts will make them much more durable than any other type of
material could possibly make those same parts.
3. Plastic is the Safer Option of the Two
Working with metal parts of any kind, there is always some risk of injury from, for example, the sharp bits. Plastic parts do not possess this risk factor
thanks to their lightweight design and smooth edges. If you are installing plastic, whether it is small or large parts, then you don’t have to worry about
things like injuries from sharp edges and the like as you would if you were installing metal parts instead.
4. Design and Increased Size Flexibility
Plastic offers you a greatly increased form of flexibility that metal is simply not capable of matching. Say you want to have a wider variety of different
options available to you. (For instance: what size your parts can be, exactly how they can be designed, etc.) Then plastic is a far better option than metal.
Plastic is a good deal more flexible; it offers you a significantly wider range of options. That’s because plastic can be molded into a wider range of
different shapes and designs than metal can.
Jingwei molding has more than 15 years experience in plastic injection molding and mold making. Any questions,please feel free to contact us via
info@jweimolding.com or visit us at :jweimolding.com
even now, over half a century later, many manufacturers are still not really aware of the benefits of choosing plastic parts that they can’t get from using
metal parts.
Plastic isn’t only extremely durable and extremely reliable; it is also far cheaper than metal. It can save you quite a lot of money in construction costs.
This is due to the far lower cost of making plastic parts in comparison to metal ones. If you want to know more about the benefits of choosing plastic parts
over metal ones then you are in the right place to find out. The following five reasons are some of the best justifications for choosing plastic parts over
those built out of metal.
1. Plastic can be Recycled
Another benefit of choosing plastic is that it can be recycled. Most other materials that can be used to make parts are either impossible or far too
expensive to realistically recycle. This gives plastic a unique advantage, as it means that when your plastic parts are no longer needed, they can simply be
recycled into something else; unlike most other materials, which you will be forced to throw away since they are either impossible or too expensive to
recycle. Because you probably also have plastic materials on hand already, this can save you in material costs. Thus, your existing materials can be recycled
into new parts. Not only that, but it can also cut down on how long it takes you to get new materials.
2. Plastic Has a Longer Lifespan
Plastic is also a good deal more durable than metal or any other kind of material, and will be subjected to much less wear and tear than what would be
experienced with the use of other materials. Not only will your plastic parts be able to last for years and years which will allow you to avoid having to
make time-consuming and expensive replacements and repairs since the long-lasting nature of the parts will make them much more durable than any other type of
material could possibly make those same parts.
3. Plastic is the Safer Option of the Two
Working with metal parts of any kind, there is always some risk of injury from, for example, the sharp bits. Plastic parts do not possess this risk factor
thanks to their lightweight design and smooth edges. If you are installing plastic, whether it is small or large parts, then you don’t have to worry about
things like injuries from sharp edges and the like as you would if you were installing metal parts instead.
4. Design and Increased Size Flexibility
Plastic offers you a greatly increased form of flexibility that metal is simply not capable of matching. Say you want to have a wider variety of different
options available to you. (For instance: what size your parts can be, exactly how they can be designed, etc.) Then plastic is a far better option than metal.
Plastic is a good deal more flexible; it offers you a significantly wider range of options. That’s because plastic can be molded into a wider range of
different shapes and designs than metal can.
Jingwei molding has more than 15 years experience in plastic injection molding and mold making. Any questions,please feel free to contact us via
info@jweimolding.com or visit us at :jweimolding.com
2018年5月3日星期四
Designing Tips for Injection Molded Plastic Parts
Plastic injection molding is used for everything from homeware to industrial parts . Injection-molded plastic parts prove their worth whether you’re designing a new product, or even a single component in a complex assembly. On the positive side, the injection molding process ensures quality and uniformity. However, tooling a mold is expensive, and small errors can have big consequences. Here are some tips Jingwei industry has gleaned from decades’ worth of experience helping our clients get it right.
Keep it Simple
The simpler your part design, the better. Keep in mind, however, that what seems elegant on the drawing board, or in a CAD program, may not work as well in the real world.
Embrace Uniformity
Uniformity of wall thicknesses in an injection-molded part or product ensures optimal flow during the molding process. This, in turn, leads to a consistent product. We will help you determine proper thickness to optimize product quality.
Avoid the Sink
Sink is a phenomenon whereby the plastic shrinks as it cools and does not cool evenly as it sets. If one area cools more slowly than the rest, you’ll notice warping and indentations. Using a thinner wall size, as well as proper sizing and placement of functional elements like ribs and ramps will minimize the possibility of this occurring.
Transition Properly
To begin with, design your mold so the plastic flows from thick to thin. If you have a section where the wall thickness tapers off, the tapered end should be farther from the injection site to ensure uniform quality. You should also learn to love curves. Sharp corners and transitions mean stress that’s literally built into your parts. This can mean warping, deformation, and premature wear. Using smooth radii and carefully working draft angles into your parts will ensure a better molding process and parts that are more durable.
Understand Your DFM
DFM, or Design for Manufacturing, reports are how the manufacturer highlights potential concerns with the molding process. There are times when the mechanics of injection molding can cause function issues with your product. Our goal is to identify, and help you address these issues before the mold is tooled.
The points listed above are only one facet of a larger process. If you’re in the early stages of designing and prototyping a product, you will also need to consider the types of plastic used, the scale of your production run, and whether plastic injection molding will be right for your project. When it comes to getting a handle on the process as a whole — from initial prototype to return on investment — Jingwei industry brings to each client and each project proves its worth. Take time to contact us for a free quote and be sure to ask us about our free offer.
The Jingwei Industry has been building stainless steel molds for plastic injection molding projects for over 15 years, and we continue to work closely with every client to ensure high value and top-quality results. To learn more about our custom tool making and high-volume injection molding capabilities, please feel free to contact us via info@jweimolding.com or visit us at :jweimolding.com .
Keep it Simple
The simpler your part design, the better. Keep in mind, however, that what seems elegant on the drawing board, or in a CAD program, may not work as well in the real world.
Embrace Uniformity
Uniformity of wall thicknesses in an injection-molded part or product ensures optimal flow during the molding process. This, in turn, leads to a consistent product. We will help you determine proper thickness to optimize product quality.
Avoid the Sink
Sink is a phenomenon whereby the plastic shrinks as it cools and does not cool evenly as it sets. If one area cools more slowly than the rest, you’ll notice warping and indentations. Using a thinner wall size, as well as proper sizing and placement of functional elements like ribs and ramps will minimize the possibility of this occurring.
Transition Properly
To begin with, design your mold so the plastic flows from thick to thin. If you have a section where the wall thickness tapers off, the tapered end should be farther from the injection site to ensure uniform quality. You should also learn to love curves. Sharp corners and transitions mean stress that’s literally built into your parts. This can mean warping, deformation, and premature wear. Using smooth radii and carefully working draft angles into your parts will ensure a better molding process and parts that are more durable.
Understand Your DFM
DFM, or Design for Manufacturing, reports are how the manufacturer highlights potential concerns with the molding process. There are times when the mechanics of injection molding can cause function issues with your product. Our goal is to identify, and help you address these issues before the mold is tooled.
The points listed above are only one facet of a larger process. If you’re in the early stages of designing and prototyping a product, you will also need to consider the types of plastic used, the scale of your production run, and whether plastic injection molding will be right for your project. When it comes to getting a handle on the process as a whole — from initial prototype to return on investment — Jingwei industry brings to each client and each project proves its worth. Take time to contact us for a free quote and be sure to ask us about our free offer.
The Jingwei Industry has been building stainless steel molds for plastic injection molding projects for over 15 years, and we continue to work closely with every client to ensure high value and top-quality results. To learn more about our custom tool making and high-volume injection molding capabilities, please feel free to contact us via info@jweimolding.com or visit us at :jweimolding.com .
2017年9月14日星期四
Keys to Successful Mold Making
The key to a successful and precision part depends on the quality of its mold, but building a reliable, long-lasting mold can take a considerable amount of time — and requires a great deal of accuracy. Also, molds are often one the largest capital investments in a project, so it’s critical that tooling
is built right the first time around. This is particularly important in high-volume injection molding projects, where molds can be extremely complex.
Below are some important factors to keep in mind when building a mold to ensure optimal quality and reliability.
What Makes a Good Mold?
A high-quality, precision-engineered mold that is built to last can be an excellent investment for your company. The best plastic injection molds feature all of the following characteristics:
To create a mold, we reverse engineer a design from a supplied part or create a mold based on the customer’s drawing or CAD file. To craft the tool, the team then utilizes EDM equipment, CNC mills, lathes, and grinding machinery. Many of our designers started out as toolmakers, so they fully understand the intricacies of the process, from start to finish.
Custom Mold Making With Jingwei Industry
The Jingwei Industry has been building stainless steel molds for plastic injection molding projects for over 15 years, and we continue to work closely with every client to ensure high value and top-quality results. To learn more about our custom tool making and high-volume injection molding capabilities, please feel free to contact us via info@jweimolding.com or visit us at :jweimolding.com
is built right the first time around. This is particularly important in high-volume injection molding projects, where molds can be extremely complex.
Below are some important factors to keep in mind when building a mold to ensure optimal quality and reliability.
What Makes a Good Mold?
A high-quality, precision-engineered mold that is built to last can be an excellent investment for your company. The best plastic injection molds feature all of the following characteristics:
- Good design and engineering
- High-quality stainless steel mold bases and cavities for optimal performance and durability
- Manufactured on modern equipment with the capability for precise machining
- Accurately crafted with attention to high standards and tight tolerances
To create a mold, we reverse engineer a design from a supplied part or create a mold based on the customer’s drawing or CAD file. To craft the tool, the team then utilizes EDM equipment, CNC mills, lathes, and grinding machinery. Many of our designers started out as toolmakers, so they fully understand the intricacies of the process, from start to finish.
Custom Mold Making With Jingwei Industry
The Jingwei Industry has been building stainless steel molds for plastic injection molding projects for over 15 years, and we continue to work closely with every client to ensure high value and top-quality results. To learn more about our custom tool making and high-volume injection molding capabilities, please feel free to contact us via info@jweimolding.com or visit us at :jweimolding.com
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